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SONY VAIO REPAIR


In this day and age of the bad economy, many more people are opting to repair older, broken laptops instead of purchasing a new one.  In this article, a friend's broken Vaio (a TV fell on it) is resurrected back to life with some replacement parts and a bit of TLC.  But before we get into that, here are the original and upgraded specs of the base model Sony Vaio VGN-N130G we are repairing:

  Original Spec Upgraded Spec
CPU Intel Core Duo T2050 1.6GHz Intel Core2Duo T5600 1.83GHz
Memory 1GB RAM 2GB RAM
HDD 80GB, 5400RPM 200GB, 7200RPM

The extent of the damage is a bent case, dead LCD, plus some dirt and grime all over.  Luckily, the MB still works, so we plugged in an external monitor, used the KB to switch to the external display, and we can see that the computer is still working very well.  To verify that the Core2Duo T5600 replacement CPU works before moving forward, we drop it in and see if it boots to Windows, and if Windows reports the correct CPU.  Thankfully, it does! So after doing that critical test, we procure the 2GB memory upgrade from www.crucial.com, a compatible LCD from eBay ($100), and a new Hitachi Travelstar 7K200 HDD.  Keep in mind to purchase LCDs from reputable eBay merchants, preferably ones with return policies in case the LCD you receive is defective or of poor quality.

On a clean work surface,  we gather all the other necessary items for this project: Acetone, lighter fluid, clean cotton rags, glass cleaner, metal foil tape, thermal interface compound, and various mini-screwdrivers.  Take apart the Vaio carefully, as some parts are snapped together.  Take note which screws go where, as there are at least three different sizes and lengths of screws in a laptop like this.


Brush off all dust from the CPU cooler and off both sides of the motherboard.  Note how the two new Crucial memory sticks are already installed


Remove the CPU cooler by unscrewing the four screws in an X-pattern.  Remove the old CPU by turning the socket lock. Insert the new CPU, and lock it in place.


Clean off the the top of the CPU and the copper plate on the CPU cooler using Acetone on a rag.  Be very careful as to not put any Acetone on the PCB!


Next, apply a thin layer of thermal interface compound on the top of the CPU very carefully.  Then, re-attach the CPU cooler using the four screws, and tighten in an X-pattern as well.


The bare plastic case shows a tremendous amount of dust as well.  Clean this off using a brush, or vacuum.


Once the chassis is clean, you can return the motherboard to the chassis.  Take note of any motherboard switches which must align with external switches, such as the WiFi switch. 
Also, be sure to clean off all edges and seams around the plastic chassis - that is where a good deal of dirt and grime collect.  Lighter fluid works best in removing stubborn dirt and stains.


Next, we attach the new LCD.  Using the harness from the broken LCD, attach it to the back of the new one following the correct orientation of the connector.  Use metal foil tape to secure it in place.


toward the bottom of the LCD, metal foil tape is also used to secure the LCD cable at another point


Re-attach the metal supports on each side, and the LCD is ready to be placed back into the chassis!


Here is the new Hitachi Travelstar 7K200 HDD already transplanted into the cage.  Beside it is the original Toshiba 80GB unit.


Now, we can put the HDD and optical drive abck into the chassis.  Route all the cables as they were, and don't forget to plug everything back in. 
These include the LCD, DC power, the WiFi antennas, modem connection, and speakers.  Other laptop models may have more or less cables. 


This is a good time to do a quick functional check to make sure all is working properly.  Use an external keyboard to get into the BIOS to check and see if the HDD and optical drive are properly detected.


Now you can re-attach the top panel and LCD bezel.  Again, use lighter fluid to clean off all plastic parts.  Windex on a clean rag can be used on the LCD, but only very lightly, sparingly and gently!!!


Here on the LCD lid, we see scratches from where the TV fell on this poor Vaio, and a good amount of dirt and grime.  More lighter fluid here and a clean cotton rag.


The keyboard is most likely the filthiest part of the computer.  Compressed air can be used to dislodge any particulate matter under the keys.  More lighter fluid, clean cotton rags, and probably an hour of your life will be required to polish this up to a satisfactory condition.


Once all parts are cleaned off, you can re-attach the keyboard, fasten it from behind, and begin installing Windows.  During the installation, admire you work of art!


So what did we do about the nasty scratch on top from the TV? Well, a bit of superglue to reinforce the joint, and a cleverly placed sticker covered it up without marring the overall aesthetic too much.  Paint was an option, but color matching will be difficult and the results may be worse off than just covering it up with a nice sticker.

Thank you for reading!


 

 



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