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PROJECT: THE ULTIMATE HIGH-DEFINITION HOME THEATER SERVER

 

Selected Hardware Components


TV TUNERS:

We decided to go with a pair of the AutumnWave OnAir GT USB HDTV units.  These units are supported by SageTV 6.0 for QAM tuning, something we really want.  Furthermore, these have IR remotes, allowing us to control the HDHTS from the couch.  Better yet, the remote control program includes codes to control SageTV itself!

The OnAir GT package includes the OnAir GT itself, the remote, USB cable, telescoping antenna, a leatherette pouch, A/V input cables, CD and documentation. 

With digital cable signals, maximizing S/N ratio is critical to achieving flawless, uninterrupted video and audio streams.  Weak signals at the point of entry at your home can be weakened further when cheap splitters and long cable runs are used.  In our facility, we decided to overall all splitters and replace them with those manufactured by the premier manufacturer of the cable TV industry, MCR Group Inc.

On the upper left is the TAP splitter.  This is used to split the signal between a cable modem, and everything else.  The cable modem connects to the TAP connector.  The other three are splitters with a special DC pass path as shown by the red line.  This DC path allows DC power to travel up the cable to a drop amp.  Normal splitters do not have a DC path, therefore requiring the installer to connect the drop amp power supply directly, which is not always practical.

Here is the best drop amp in the market today.  It does not have any return amplification.  Amplified return signals can screw up the AGC circuitry, reducing the signal being sent to you from the cable head-end.  As you can see, the power supply has the coax connector.  The best place to connect a drop amp is closest to the street.  But because there are no AC outlets on the sidewalk, the cable distribution box of your apartment complex, or is simply inaccessible, using a splitter with a DC passthrough path as as shown above would send power from inside your home to wherever the drop amp is.  Keep in mind that a drop amp simply amplifies the voltage coming into it, regardless of the voltage being actual signal, or noise.  This amplification allows the signal to travel further and to more TVs or devices; a drop amp will not be able to clean up a dirty signal, or in other words, it cannot increase the S/N ratio. 

Because we decided to use two of the OnAir GT tuners, we did not want to saturate the on-board USB 2.0 EHCI controller when both tuners are streaming HD to the HDHTS.  Adding an add-in USB 2.0 controller card, such as this Syba USB 2.0 PCI Express x1 would split the bandwidth. 

RAID CARD:

For data integrity, RAID-5 or RAID-6 must be used.  There are numerous controllers out there, but we decided to use the Highpoint HPT 1820A.  This product won our SATA RAID controller challenge, and is quite affordable compared to other 8-port SATA RAID cards.

HARD DRIVES:

No question here:  8x Seagate Barracuda ES 750GB!  Eight of these behemoths in RAID-5 yields a 5.25TB usable partition, while in RAID-6, the partition is 4.5TB, but allows the array to function even with two failed members.

OPTICAL DRIVES:

Because content such as DIVX CDs or DVD sets can span multiple discs, having two DVD-ROM drives is essential.  Any make, model, or even speed would suffice.  However, we expect to transition to HD-DVD and/or Blu-Ray drives in the future, once we are certain that HDCP issues are resolved. 

SOUND CARD:

The K8N-DL has an on-board SPDIF output port, allowing us to deliver a digital audio signal to the AV receiver.  But some audiophiles may be seeking "bit-perfect" audio reproduction, and the K8N-DL's on-board audio is not capable of that.  There are a few PCI-based and even USB solutions which can provide "bit-perfect" output, but it is not required, and will not be covered here.  As long as Dolby Digital 5.1 / DTS / AC-3 streams are properly outputted to the receiver, the "digital surround sound audio" requirement is met. 

ACCESSORIES:

To reduce noise as much as possible, we decided to watercool the CPUs and GPU.  Our choice is the Zalman Reserator 1 Plus.

Here is the Zalman VGA ZM-GWB2 Waterblock:


Made out of anodized aluminum, this block has a polished base, comes with detailed instructions, and fits nearly every GPU made.  It also includes EIGHT heatsinks for the memory chips.  The only issue with this solution is that one slot is lost due to its size. 

Installation of the Zalman waterblock is very easy, but still requires a bit of care so as not to damage the GPU core:

Turn card over and remove four screws securing the stock cooler

 

Simply put a bit of thermal interface material on the GPU core, mount the waterblock, attach the retaining arm and screw it in. 

The Reserator 1 Plus comes with only a single CPU waterblock, so a second one was needed to cool both CPUs.  Each CPU waterblock includes a set of retaining plates and various hardware to accommodate installation on nearly every socket type.  With a bit of creativity and minor tube surgery, the blocks are bolted onto the K8N-DL, and the hoses attached. 

 

To cool the internals of the system and those EIGHT 7200RPM Barracudas, fans were needed.  We opted for the white LED fans manufactured by CoolerMaster.  Quiet and inexpensive, these fans provide enough cooling while hardly making any noise at all.  

 

Next is an interesting gadget, the Logisys Remote Multifunction Panel. This device occupies a 5.25" bay, providing two front USB ports, a 1394 port, one adjustable fan port, two very nice analog temperature gauges, and RF-controlled Power and Reset buttons.  Yes, just like your car alarm, this product provides you with a little keychain dongle with two buttons, allowing the Power or Reset buttons to be pressed up to 15 feet away.  Very cool when you're on the couch and need to turn on or reset the HDHTS.  It has a telescoping antenna which normally sits in an unused expansion slot L-bracket. 

 

The PSU we decided to use was a choice made after so many tests and trials.  The Seasonic S12-600 not only provides us up to 600W of power, but it is also THE MOST EFFICIENT and MOST QUIET PSU we have seen.  With an efficiency rating exceeding 80% and Active PFC, this PSU is solidly built and is backed by a 3 year warranty.

 

 

To add a card reader and four more fan controls and sensors, we added a Thermaltake HardCano 13.  This awesome little unit fits in a 5.25" bay, and has a USB 2.0 card reader with four slots for nearly every flash card type available.  The USB connection is the typical four-pin motherboard header as shown below.  The display shows fan RPM, temperature of the sensors, and its background illumination color can be changed to suit your taste.  Furthermore, it also has an audible alarm to inform you of any fan or over temperature alerts. Very cool!

 

For the OS HDD, we are opting for a Western Digital Raptor. Because it is a 10k RPM HDD, it is likely to run on the warm side. So to lengthen its useful life and thereby protect data, active drive cooling is a must. The Vantec Vortex is just the right device to cool the Raptor, and look sexy at the same time.  It is made of aluminum, and has a centrifugal blower in front, just behind the door.  Flipping down the front opening reveals a removable air filter.  A digital display shows drive temperature taken from a wired probe, and can be shown in either Centigrade or Fahrenheit.  A button switches the fan speed from OFF, to LOW, and HIGH, and also selects the temperature units. 

 

Lastly, we need a way to control the HDHTS from the couch with keyboard control.  Standard wireless keyboards are good enough for desktop use because the range is less than five feet.  We've tested those keyboards and mice, and there is no way to get them to work from the couch, about 15 feet away.  We eventually discovered the Adesso WKB-4000US, a splendid keyboard with touchpad.  It has a USB receiver and takes four AAA batteries.  Couch testing proves its tremendous range and its small, lightweight build make it essential for any home theater PC.  Its touchpad even has a scrolling section.  One day I may disassemble it and paint the shell black.

Because it uses AAA batteries, it would be nice to the environment if we used rechargeable ones.  ASSIA makes some great batteries and pretty versatile chargers, which can be used both at home (AC) and in 12V vehicles.  Other manufacturers also sell and market high-capacity AA and AAA batteries, some with even higher ratings, but we've seen the ASSIA brand as having the best price/performance ratio among NiMH most brands.  These can be found nowadays on eBay and other online merchants.

However, if your HTPC is within 9-10 feet of your seating area, you can use a full-size wireless keyboard and mouse.  The Logitech MX3000 Cordless Desktop is one of the best ones we've tried.  It's battery life is stupendous, and its mouse tracking is superb even on non-traditional mousing surfaces.  The great thing about the keyboard are its super-useful macro buttons and other multimedia functions ideal for HTPCs. 

Adesso has another product we found very useful, but for managing the movie collection - the Adesso NuScan 1000 barcode scanner.  This USB-based product allowed us to quickly and easily enter all our DVDs into the DVD Profiler database.  No sweat, no mistakes, no doubt that this product is a required accessory for any serious DVD collector.

 

DVD Profiler Screenshot:

The last accessory one can truly take advantage of is a great universal remote.  Logitech's Harmony series of remotes is just the ultimate in affordable super remote controls.  Here is the 880, an IR-only remote which is programmed via USB through a browser-based interface. 

Very intuitive, easy to configure, and comes with a recharging base too!  the only catch is that everyone must get used to using this remote instead of the dozen others you may have on the coffee table.  For some it may be okay, but others might not like having to get used to a new gadget just right after they finally figured out all the old ones.


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